Decorative Epoxy Flake Floor Systems

Transform your space with beautiful, durable epoxy flake floors. Custom colors, patterns, and textures that combine stunning aesthetics with industrial-strength performance.

Last updated January 2024

Epoxy Flake Floor System

Perfect Applications for Epoxy Flake Floors

Residential Garages

Transform your garage into a showroom with beautiful flake patterns that hide tire marks and oil drips while providing easy maintenance.

Commercial Showrooms

Create impressive retail spaces with custom color schemes that enhance product displays and provide comfortable shopping environments.

Manufacturing Facilities

Durable broadcast systems that withstand heavy traffic while providing slip resistance and easy cleaning in industrial environments.

Healthcare & Food Service

Seamless, non-porous surfaces with antimicrobial properties that meet strict hygiene and safety requirements.

Professional Installation Process

1

Surface Preparation

Diamond grinding or shot blasting to achieve proper surface profile, crack repair, and complete cleaning to ensure maximum adhesion.

2

Prime Coat Application

High-penetration epoxy primer applied to seal the concrete and provide optimal base for the broadcast system.

3

Base Coat & Flake Broadcast

Apply pigmented epoxy base coat and immediately broadcast vinyl flakes to desired coverage density and pattern.

4

Scrape & Topcoat

Remove loose flakes, light sanding, and apply clear protective topcoat for durability and easy maintenance.

System Specifications & Build-Up

Light Broadcast System (1/4 coverage)

Subtle flake accent with base color showing through

Primer: 2-4 mils penetrating epoxy
Base Coat: 6-8 mils pigmented epoxy + light flake scatter
Topcoat: 2-3 mils clear protective finish
Total Thickness: 10-15 mils

Medium Broadcast System (1/2 coverage)

Balanced flake pattern for most applications

Primer: 2-4 mils penetrating epoxy
Base Coat: 8-10 mils pigmented epoxy + medium flake broadcast
Topcoat: 3-4 mils clear protective finish
Total Thickness: 13-18 mils

Full Broadcast System (rejection coverage)

Maximum flake density for ultimate durability

Primer: 3-5 mils penetrating epoxy
Base Coat: 10-12 mils pigmented epoxy + full flake rejection
Topcoat: 4-6 mils clear protective finish
Total Thickness: 17-23 mils

Flake Colors & Slip Resistance Options

Popular Color Blends

  • Granite Blend (gray, black, white mix)
  • Earth Tone (brown, tan, rust mix)
  • Metallic Series (bronze, copper, silver)
  • Custom Blends (match any color scheme)

Slip Resistance Levels

  • Standard Flake Texture (COF 0.5-0.7)
  • Enhanced Grip (aluminum oxide additive)
  • Wet Area Safe (polymer grit texture)
  • ADA Compliant Options Available

Installation Timeline & Return to Service

Day 1

Prep & Prime

Surface preparation and primer application. Allow overnight cure.

Day 2

Base & Flake

Base coat application and flake broadcast. Allow overnight cure.

Day 3

Scrape & Coat

Scrape loose flakes and apply protective topcoat system.

Day 5-7

Return Service

Full cure achieved. Ready for normal traffic and heavy use.

Warranty & Care Instructions

System Warranty

  • 5-year residential warranty
  • 3-year commercial warranty
  • No delamination guarantee
  • UV stability protection

Maintenance Guidelines

  • Daily: Sweep or dust mop
  • Weekly: Damp mop with neutral cleaner
  • Avoid: Harsh chemicals, steel wool
  • Annual: Professional inspection

Transformation Gallery

Before

Before Epoxy Flake Installation

After

After Epoxy Flake Installation

Frequently Asked Questions

What are epoxy flake floors and how do they work?

Epoxy flake floors combine a high-performance epoxy base coat with decorative vinyl flakes broadcast into the wet epoxy, then sealed with a clear topcoat. This creates a durable, slip-resistant, and attractive floor that hides dirt and imperfections while providing excellent chemical resistance.

How long do epoxy flake floors last?

With proper installation and maintenance, epoxy flake floors typically last 15-20 years in residential applications and 10-15 years in commercial settings. The multi-layer system provides exceptional durability and can be recoated to extend life even further.

Are epoxy flake floors slippery when wet?

No, the broadcast flakes create natural texture and slip resistance. We can adjust the flake coverage and add additional slip-resistant additives to meet specific safety requirements, making them suitable for wet environments.

What flake colors and sizes are available?

We offer over 20 color combinations including earth tones, metallics, and custom blends. Flake sizes range from 1/4" to 1" chips. Popular options include granite blend, terrazzo mix, and solid color schemes to match your design preferences.

Can epoxy flake floors be installed over existing coatings?

In most cases, existing coatings must be removed through diamond grinding or shot blasting to ensure proper adhesion. However, some compatible existing epoxy coatings can be abraded and overcoated after proper testing and evaluation.

How do I maintain my epoxy flake floor?

Maintenance is simple - regular sweeping and damp mopping with pH-neutral cleaners. Avoid harsh chemicals and abrasive cleaners. The flake pattern naturally hides dirt and scratches, making maintenance easier than solid color coatings.

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