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Epoxy FlooringCommercial & Industrial
Premium 100% solids epoxy flooring systems engineered for maximum durability, chemical resistance, and long-term performance in demanding commercial and industrial environments.
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What is Epoxy Flooring?
Epoxy flooring is a high-performance coating system created by mixing epoxy resin with a polyamine hardener. This chemical reaction creates a rigid, durable plastic material that bonds directly to concrete substrates, forming a seamless, non-porous surface that can withstand heavy traffic, chemical exposure, and extreme conditions.
Our commercial-grade epoxy systems use 100% solids formulations, meaning they contain no solvents or water that evaporate during curing. This results in maximum film thickness, superior durability, and excellent chemical resistance – critical factors for industrial and commercial applications where downtime costs thousands per hour.
Epoxy flooring is ideal for facilities requiring seamless, easy-to-clean surfaces with excellent chemical resistance. Common applications include manufacturing plants, warehouses, food processing facilities, pharmaceutical labs, automotive service centers, and commercial kitchens where hygiene and durability are paramount.
Technical Specifications
Standard System
Heavy-Duty System
| Specification | Standard System | Heavy-Duty System |
|---|---|---|
| System Build-up | Primer + Base + Topcoat | Primer + Base + Broadcast + Topcoat |
| Total DFT (Dry Film Thickness) | 15-20 mils | 30-60 mils |
| Cure Time (77°F) | 16-24 hours between coats | 24-48 hours between coats |
| Return to Service | 72 hours foot traffic, 7 days full load | 5 days foot traffic, 10 days full load |
| Service Temperature | -10°F to 140°F continuous | -20°F to 180°F continuous |
| Chemical Resistance | Excellent to acids, alkalis, solvents | Superior to all common chemicals |
Ideal Applications for Epoxy Flooring
Warehouses & Distribution
Perfect for high-traffic areas with forklift operations. Seamless surface prevents debris accumulation and provides excellent durability under heavy loads.
Food & Beverage Processing
FDA-compliant systems resist acids, caustics, and sanitizers. Easy-to-clean surface meets USDA and HACCP requirements for food safety.
Laboratories & Pharmaceutical
Chemical-resistant formulations handle acids, bases, and solvents. Non-porous surface prevents contamination and supports sterile environments.
Automotive Service Bays
Resists oils, hydraulic fluids, and automotive chemicals. Easy cleanup of spills and excellent resistance to hot tire pickup.
Cold Storage Facilities
Flexible formulations maintain performance in freezing temperatures. Thermal shock resistance handles temperature cycling without cracking.
Manufacturing Plants
Heavy-duty systems withstand impact, abrasion, and chemical exposure. Customizable colors support 5S workplace organization and safety marking.
Epoxy Flooring Gallery
Epoxy vs Other Flooring Systems
Epoxy Advantages
Superior Chemical Resistance
Excellent resistance to acids, alkalis, solvents, and most industrial chemicals
Cost-Effective
Lower material and installation costs compared to polyaspartic or urethane cement
Seamless Installation
Creates monolithic surface with no joints or seams for bacteria or contamination
Easy Maintenance
Non-porous surface resists staining and cleans easily with standard equipment
Considerations
Longer Cure Times
Requires 3-7 days for full cure vs 1-2 days for polyaspartic systems
Temperature Sensitivity
Installation affected by temperature and humidity; requires controlled conditions
UV Sensitivity
Standard epoxy can yellow or chalk under UV exposure; requires UV-stable topcoats
Thermal Shock Limitations
Can crack under extreme temperature cycling; requires flexible formulations
Cost & Downtime Analysis
Standard Epoxy System
Heavy-Duty Epoxy
RecommendedROI Calculation
• Eliminates daily concrete dusting
• Reduces cleaning time by 60%
• Prevents product contamination
• Improves workplace safety
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Frequently Asked Questions
Frequently Asked Questions
High-quality commercial epoxy flooring systems typically last 10-20 years with proper maintenance. In heavy industrial environments, expect 5-10 years depending on traffic and chemical exposure. Our systems include warranties up to 15 years for qualified installations.
100% solids epoxy contains no solvents or water, providing maximum durability and chemical resistance. It's ideal for industrial applications. Water-based epoxy is easier to apply, has lower odor, but offers less durability - better suited for light commercial use.
Yes, epoxy can be applied over existing concrete if it's properly prepared. We use diamond grinding to create the proper surface profile (CSP 2-3) and ensure excellent adhesion. Severely damaged concrete may require repair or overlay first.
We test all concrete for moisture vapor transmission (MVT) using calcium chloride tests. If MVT exceeds 3 lbs/1000 sq ft/24 hrs, we install a moisture vapor barrier system before the epoxy to prevent delamination and ensure long-term performance.
Standard epoxy systems require 3-5 days total: 1 day prep, 1 day primer/base coat, 1 day topcoat, 1-2 days cure. Fast-track systems can reduce this to 2-3 days. We work nights/weekends to minimize operational disruption.
Standard epoxy becomes brittle in freezing temperatures. For cold storage, we use flexible epoxy formulations or urethane topcoats that maintain flexibility down to -20°F. Thermal shock resistance is critical for areas with temperature cycling.
Daily: sweep/vacuum debris. Weekly: damp mop with neutral pH cleaner. Monthly: deep clean with auto-scrubber. Annually: inspect for wear and recoat high-traffic areas as needed. Proper maintenance extends floor life significantly.
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